Manufacturing bag feasibility study

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Manufacturing bag feasibility study

However, if equipment has to be imported, the following points should be considered: As a minimum, it is necessary to state the throughput required in kg per hour and the type of food to be processed. Where possible other information such as the model number of a machine, whether single or three-phase power is available and the number and types of spares required, should also be given.

Assistance from a food technologist working in a local university or food research institute may be required to research and order equipment.

Manufacturing bag feasibility study

The quotations received from equipment suppliers can then be used when calculating financial viability below. Packaging Similar considerations apply when ordering packaging materials as there is a very wide range available and there are a number of considerations that should be taken into account by the producer.

These include the technical requirements of the product for protection against light, crushing, air, moisture etc. Selection Manufacturing bag feasibility study packaging materials frequently causes the largest problems for small producers and is often the main cause of delay in getting a business established.

Professional advice should be sought from a food technologist or in some countries, packaging specialists or agents of packaging manufacturers. Staffing levels Decisions on the numbers and types of workers that are required to operate the proposed business are taken in conjunction with decisions on equipment procurement.

Using the process chart, it is possible to break down the production into different stages and then decide the number of people who will be needed for each stage of the process.

It is important also to include work such as store management, quality assurance and book-keeping when planning employment levels. In fruit and vegetable processing, each day's work will initially involve preparation of the raw materials and then move through processing to packaging.

It is possible to have all workers doing the same type of activity throughout the day, but it is often more efficient to allocate different jobs to each worker as the day progresses. A convenient way of planning this is to draw an Activity Chart. This shows the type of work that is to be done each hour during the day, the number of people involved with each activity and the sequence of work that individuals will do during the day.

In the example of chutney processing, the total number of workers is estimated from the process requirements shown on the process chart Figure It is estimated that two workers will be able to wash and sort 40 kg mangoes within ninety minutes.

Similarly, it will require three workers to peel and slice this amount of fruit within two hours Figure Once sliced fruit becomes available by around 9. In this plan, all workers have a lunch break at the same time, but in other types of process it may be more convenient or efficient to stagger each person's break at different times.

As the first batch of product cools sufficiently, work can begin after lunch on filling and sealing it into g plastic bags. This is a time-consuming stage as manual filling and sealing have been selected.

Additionally, packages require check-weighing to ensure that they contain the correct weight of product Sections 2.

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It is calculated that three hours will be needed for two people to fill and seal bags 36 kg. In other plans, these jobs could be done by trained staff. When production begins, it can be used as a basis for training in each job and it should be constantly reviewed to optimise production efficiency.

In summary, the technical part of a feasibility study involves taking information about the expected demand from the market survey and calculating the process throughput required to meet that demand.

This can then be used to decide on the type of equipment, the level of staffing and the amounts of raw materials, ingredients and packaging that will be required. These are summarised, using the example of chutney production, in Table Recommended Citation. Powers, Freddie Leon, "Feasibility study of manufacturing grocery bags in Great Falls, Montana" ().

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Manufacturing bag feasibility study

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